Board Reliability Simulation Engineer
Role summary
E-Space is seeking a Board Reliability Simulation Engineer to lead reliability analysis and simulation for avionics boards in their satellite program. The role involves predicting board-level reliability, identifying failure modes, and driving design improvements for long mission life in the space environment. Key responsibilities include using tools like Ansys Sherlock, MATLAB, or Python for statistical analysis and modeling, and familiarity with Weibull analysis, accelerated-life testing, radiation test reports, IPC/ECSS standards, and PCB manufacturing processes. Experience with LEO satellite component development is highly desired. This is a full-time, onsite position in Saratoga.
We are hiring a Board Reliability Simulation Engineer to lead reliability analysis and simulation for all avionics boards in our satellite program. You will use tools like Ansys Sherlock to predict board-level reliability, identify failure modes, and drive design improvements that ensure long mission life in the space environment.
Key Responsibilities:
- Perform board-level reliability simulations using Ansys Sherlock and related analysis tools.
- Develop and execute HALT/HASS test strategies for avionics boards.
- Conduct Mean Time To Failure (MTTF) modeling and life-prediction analysis for board assemblies.
- Perform Weibull analysis and reliability-distribution modeling from test and field data.
- Develop DFMEA/FMEA and integrate findings into design cycles.
- Identify infant-mortality characteristics and develop early-life failure reduction strategies.
- Create stress screening plans covering thermal, vibration, and electrical overstress.
- Perform component derating analysis aligned with reliability standards for space applications.
- Evaluate electronic components for radiation tolerance (TID, SEE, SEU, SEL, SET, SEB) in collaboration with design engineers.
- Analyze semiconductor manufacturing processes and their impact on radiation performance.
- Document reliability results, methods, and recommendations clearly for design teams.
- Collaborate with design, manufacturing, and test teams to improve long-term system robustness.
Required Qualifications:
Preferred Qualifications:
- Experience with satellite or spacecraft hardware reliability analysis.
- Background in radiation effects analysis and component qualification for space.
- Familiarity with Weibull analysis tools and accelerated-life testing methods.
- Experience interpreting radiation test reports and vendor lot-specific performance data.
- Knowledge of IPC and ECSS reliability standards.
- Understanding of PCB manufacturing processes and their reliability implications.
Tools & Technologies:
- Ansys Sherlock (board-level reliability simulation)
- MATLAB or Python for statistical analysis and modeling
- Reliability prediction tools (FIDES, MIL-HDBK-217, or equivalent)