Senior Controls and Automation Engineer

JOB REQUIREMENTS: JOB SUMMARY: A Senior Controls & Automation Engineer
to design, build, and support custom automated test equipment,
manufacturing systems, and embedded control solutions for powertrain
development and production support. This role bridges industrial
automation, embedded hardware/firmware, and system integration,
supporting everything from robotic test cells and PLC-controlled
machinery to ECU-integrated embedded devices and Windows-based
engineering tools. The ideal candidate is a hands-on engineer
comfortable working across electrical design, firmware, PLCs, robotics,
HMIs, and on-site commissioning of one-off and low-volume systems
ESSENTIAL FUNCTIONS: Industrial Automation & Controls -Design, modify,
and maintain automated test stands, endurance systems, and manufacturing
equipment -Program and troubleshoot PLCs and HMIs for presses, test
fixtures, and special-purpose machinery -Integrate industrial robots
with presses and test systems, including interlocks and safety logic

• Retrofit and modernize legacy equipment where original electronics or

controls are obsolete -Support and repair custom, one-off automation
equipment used in engineering and manufacturing Embedded Hardware &
Firmware -Design custom embedded control hardware for test systems and
product prototypes -Develop firmware in C/C++ for microcontroller-based
controllers -Implement CAN bus communication with ECUs and vehicle
subsystems -Create embedded solutions for sensors, actuators, motor
control, and data acquisition -Support prototype development through
testing, iteration, and limited production readiness Test Systems &
Instrumentation -Develop automated engine and motorcycle test systems
for endurance, EPA mileage accumulation, and performance testing -Build
systems for dyno automation, robotic control, and long-duration
unattended operation -Integrate sensors, cameras, and data acquisition
hardware for mechanical and powertrain analysis -Develop data
visualization and processing tools for test and lab environments
Software & Interfaces -Develop Windows-based engineering and test
applications (Visual Studio / C#) -Interface off-the-shelf HMIs and
custom hardware for operator control and remote monitoring -Support
configuration and calibration tools for embedded and test systems ECU &
System Integration -Integrate and interface with automotive ECUs,
including CAN messaging and control features -Support ECU feature
development and experimentation for R&D projects -Work closely with
engineering and manufacturing teams to support powertrain development

• Reverse engineer CAN bus data in order to interface various ECUs with

custom test equipment \\*\\*\\*\\*\\* OTHER EXPERIENCE AND QUALIFICATIONS:
QUALIFICATIONS: -Bachelor\'s degree in Electrical Engineering, Computer
Engineering, Mechatronics, or equivalent experience -5+ years experience
in industrial automation, controls engineering, or custom machinery
Strong experience with: -PLC programming and industrial I/O -Embedded
firmware development (C/C++) -Electrical schematics and hardware design,
PCB layout. -Sensors, actuators, motors, VFDs, and safety circuits

• Hands-on experience commissioning and troubleshooting machines in

real-world environments -Comfortable working independently on one-off
and prototype systems -Ability to work independently in a small company
with entrepreneurial energy and creative tendencies -General interest in
the motorcycle/motorsports industry a plus WORKING CONDITIONS & PHYSICAL
REQUIREMENTS: -Work is performed in an office environment with
occasional exposure to test cells and production environment -While
performing the duties of this job, the employee is regularly required to
sit, stand, walk, use hands, reach with hands and arms, and may be
required to balance, stoop, kneel or crawl. -The employee may
occasionally lift and/or move up to 20 pounds -Must comply with safety
equipment standards: safety glasses, h aring protection, and safety toe
shoes when present on production floor -Occasional overnight travel may
be required Applicants must be authorized to work in the United States
without the need for current or future employer-sponsored work
authorization. \\*\\*\\*\\*\\* APPLICATION INSTRUCTIONS: Apply Online:
https://www.sscycle.com/careers/