Process Launch Engineer

A Manufacturing Process Launch Engineer manages new product/process introductions and changes, working with cross-functional teams to ensure seamless factory readiness by validating processes, equipment, and quality standards, focusing on new process/product launches through robust planning, troubleshooting, root cause analysis, and continuous improvement, acting as the key manufacturing owner during ramp-up to achieve quality, cost, and schedule targets.

Perform detailed and complex job functions (ie. normal course of business activities). Investigate and recommend ways to improve efficiency in manufacturing, daily job activities on the manufacturing floor. May be required to work off shift schedule when necessary and needed for manufacturing support, startups, new line set ups and manufacturing downtime issues.

ESSENTIAL DUTIES AND RESPONSIBILITIES

● Program Leadership: Drive all operational aspects of new product/process introductions and major changes, acting as the single manufacturing owner during ramp-up.

● Process Development & Validation: Define, document, and validate new assembly, molding, welding, and testing processes, ensuring equipment and fixtures meet standards. (PV Process)

● Cross-Functional Collaboration: Work with Design, Quality, Manufacturing, Maintenance, and other Project Support Groups to meet all validation and implementation targets.

● Quality & Performance Monitoring: Monitor yields, scrap, throughput, and downtime, leading rapid response to issues and implementing corrective actions (e.g., using 8D, 5 Whys).

● Data Analysis: Conduct capability studies (Cp, Cpk) and interpret data to drive process stability.

● Documentation & Handoff: Prepare documentation and ensure smooth transitions (handoff) to standard production teams.

● Continuous Improvement: Capture lessons learned and implement standardized improvements for future launches.

● Write process design specifications.

● Analyze blueprints and interpret technical data.

● Implement engineering plans by evaluating current situations.

● Handle capital expenditure budget acquisition and control. Perform other duties as assigned to ensure achievement of section, department, or company plan.

● A bachelor's degree is REQUIRED.
OR

● An Associates degree with minimum 3-5 years’ experience in an engineering related role in the automotive industry.
OR

● 5-10 years' experience in an engineering related role in the automotive industry.