
Tooling Engineer - Plastics
Required skills
- plastic injection tooling
- mold making
- molding
- tool design
- process development
- tool qualification
- DFM
- SPC
- DOE
- Six Sigma
Nice to have
- plastic materials
- geometry
- cosmetic quality
- lens tooling
- optical tooling
- plastic processing parameters
Role summary
Apple is seeking a Tooling Engineer with expertise in plastics to lead the development of new plastic injection tooling projects. This role involves collaborating with suppliers and internal teams on material selection, design feasibility, and aesthetics. The engineer will serve as an internal authority on plastic tooling and manufacturing, driving continuous process improvement and training supplier engineers. Key responsibilities include leading tool design, build, process development, and qualification, while ensuring high productivity and quality in plastic part manufacturing. Extensive experience in mold making and molding is required, with a focus on DFM, SPC, DOE, and Six Sigma techniques.
Description
Lead the development of new plastic injection tooling projects to meet a wide range of product performance and cosmetic requirements. Lead Apple suppliers to design and produce world-class plastic tooling. Lead tool design and build, tool and process development and tool qualifications at the supplier. Collaborate with supply management, product design, industrial design, and manufacturing engineering groups on material selection, design feasibility and aesthetics of new plastic part & tooling designs. Serve as Apple’s internal plastic tooling and manufacturing authority by demonstrating a thorough understanding of properties of various mold-making materials and tool component fabrication techniques. Institute continuous process improvement measures from initial product design through production ramp of new products. Proficient with the use of Design For Manufacturing, SPC, DOE and Six Sigma techniques. Take the leading role in driving the improvement of productivity and quality of plastic part manufacturing, molding and tooling techniques. Train engineers at supplier plants in Asia to utilize new tooling materials and fabrication techniques. Develop collaborative relationships with Apple suppliers through training and quality control visits. Advise supplier plants on maintaining correct controls on the processes.
Minimum Qualifications
Position requires 10+ years in the mold making and molding industry 25% Travel required
Preferred Qualifications
Extensive experience in tooling design and manufacturing required. Knowledge of plastic materials and design for manufacturing in terms of geometry and cosmetic quality. Lens and optical tooling experience Experience in developing plastic processing parameters. Experience in leading complex development programs with overseas vendors (Asia) is preferred. Excellent written and oral communication skills are necessary. BS or MS Plastics Engineer preferred
Sample Apple interview questions
- 1
Design a typeahead box for a search engine
system designmedium - 2
Design a rate limiter
system designmedium - 3
Architect a key-value store for distributed systems.
system designmedium - 4
Design a system to schedule jobs in a distributed environment
system designmedium - 5
What is an API and how does it work?
technicalmedium
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