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Electronics

MEMS Fabrication Engineer- Actuator Systems

Gaithersburg, MDHybridFull TimePosted 22 days ago

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Required skills

  • MEMS
  • Actuator Systems
  • multi-physics modeling
  • microfabrication
  • high volume manufacturing
  • electromechanical
  • fluid behavior
  • patterning
  • surface engineering
  • thin-film deposition

Nice to have

  • robotics
  • physically intelligent systems

Role summary

Seeking a hands-on MEMS Fabrication Engineer to join a startup focused on a novel micro-scale actuator platform. This role involves design, process development, characterization, and productization, with opportunities to influence core architecture and manufacturing strategy. Responsibilities include building multi-physics models, inventing MEMS process flows, contributing to fabrication steps like patterning and deposition, and validating designs with various characterization techniques. The ideal candidate possesses 3+ years of micro-fabrication and multi-physics modeling experience, with deep understanding of thin-film deposition, materials science, process scaling, and fluid dynamics.

We’re looking for a hands-on MEMS Fabrication Engineer to contribute to design, process development, characterization, and productization of a novel micro-scale actuator platform. This role spans multi-physics modeling, microfabrication, and depending on experience, transition to high volume manufacturing. As an early hire, you will directly shape the core architecture and manufacturing strategy.

What You’ll Do

  • Design & Simulation: Build and refine multi-physics models with emphasis on electromechanical and fluid behavior

  • Process Development: Invent and iterate custom, non-standard MEMS process flows from first principles; define and manage Pareto trade spaces across performance, yield, and manufacturability.

  • Microfabrication: Contribute to end-to-end fabrication, including patterning, surface engineering, thin-film deposition and etching.

  • Characterization: Validate designs using destructive and non-destructive techniques, including SEM, C–V measurements, and accelerated stress testing.

Qualifications

  • Experience: 3+ years of hands-on micro-fabrication experience and multi-physics modeling.

  • Core technical skills:

    • Deep understanding of thin-film deposition using physical and chemical methods (PVD, CVD, ALD etc)

    • Strong materials science fundamentals: mechanical behavior, thin-film stress, adhesion, electrochemistry

    • Demonstrated experience inventing and scaling new fabrication processes, with attention to yield, repeatability, and failure modes

    • Practical understanding of fluid dynamics and microfluidic behavior as it relates to microfabrication and device performance

  • What we value:

    • Strong problem-solving abilities with a first-principles approach to complex challenges

    • Clear communication and strong ownership in a startup setting

    • Genuine enthusiasm for robotics and physically intelligent systems

    • A builder mindset: rapid iteration, learning from failure, and shipping real hardware

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience

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