
Senior Mechanical Systems & Configuration Engineer
Required skills
- Mechanical Engineering
- Vehicle Architecture
- Mechanical Systems
- CAD
- PLM
- PDM
- BOM
- ECR
- ECO
- GD&T
Nice to have
- NPI
- DFM
- DFA
- Machining
- Sheet Metal Fabrication
- Welding
Role summary
The Senior Mechanical Systems & Configuration Engineer is responsible for driving vehicle architecture development and integration, focusing on top-level mechanical configurations. This role involves planning, coordinating, and executing complex mechanical engineering projects, ensuring seamless integration from concept to production. Key responsibilities include managing Bills of Materials (BOMs), coordinating engineering changes (ECR/ECO), maintaining CAD models and documentation within PLM/PDM systems, and tracking project schedules and deliverables. The engineer will also provide hands-on support for CAD updates, documentation control, and collaborate with manufacturing, supply chain, and quality teams. A Bachelor's or Master's degree in a related engineering field and at least two years of experience with CAD, BOM management, and engineering documentation are required.
Why Castelion, Why Now
Castelion is moving incredibly fast to develop and deliver advanced defense systems at a time when execution matters more than ever. We believe focus, ownership, and excellence are decisive advantages - and we're building a world-class team to turn bold ideas into real capability.
This is a rare opportunity to join at an early stage, where you'll have significant ownership, collaborate with exceptional teammates, and make a direct, measurable impact on our mission and the future of the company - regardless of your function.
The Senior Mechanical Systems & Configuration Engineer plays a key role in driving the development and integration of vehicle architecture, taking ownership of top-level mechanical configurations. This position works closely with the design engineering team to plan, coordinate, and execute complex mechanical engineering projects, ensuring seamless integration from initial concept through production. This role serves as the link between engineering, manufacturing, supply chain, and project management by maintaining product configurations, managing Bills of Materials (BOMs), coordinating engineering changes, and tracking project schedules and deliverables. The position also provides hands-on engineering support through CAD model and drawing updates, documentation control, and configuration management to ensure products are accurately released and maintained throughout their lifecycle.
Essential Responsibilities
Required Qualifications
Preferred Qualifications
Castelion offers a generous benefits package. Please refer to the bottom of our Careers page for more details.
Other Duties
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.
Additional Eligibility Requirements
This position may require access to classified information or restricted U.S. Government sites, systems, or information, as determined by the Company and/or applicable U.S. Government requirements. If the position is so designated, your employment in the role may be contingent upon your ability to obtain and maintain the required U.S. Government security clearance or other government authorization, and to satisfy any citizenship or other eligibility requirements imposed by applicable law, regulation, executive order, or government contract requirements. You will be notified if and when such requirements apply.
Affirmative Action/EEO Statement
Castelion is an Equal Opportunity Employer. We are committed to providing equal employment opportunities to all applicants and employees without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetic information, protected veteran status, or any other characteristic protected by applicable federal, state, or local law.
Castelion is committed to providing reasonable accommodations to qualified individuals with disabilities throughout the application and hiring process. If you require a reasonable accommodation to complete an application, participate in the interview process, or otherwise participate in the hiring process, please contact hr@castelion.com. Requests for accommodation will be considered on an individual basis and handled in accordance with applicable law.
Castelion is committed to fostering a workplace where employment decisions are based on qualifications, business needs, and the ability to perform the essential functions of the role, with or without reasonable accommodation.
EAR/ITAR Requirements
This position requires access to export-controlled information, and as such, employment (or hiring of a contractor) is contingent upon the candidate’s ability to access all applicable export-controlled information without additional export licensing being required by the Bureau of Industry and Security and/or the Directorate of Defense Trade Controls.
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