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Manufacturing, Industrial Equipment, Material Handling, Automation

Associate Engineer, Controls

Menomonee Falls, WIOnsiteFull TimePosted 2 months agoVisa sponsorship available

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Required skills

  • PLC
  • HMI
  • VFD
  • CAD Electrical

Nice to have

  • SolidWorks
  • AutoCAD
  • Lean Manufacturing

Role summary

The Controls Engineer will support and develop controls and electrical specifications for new and existing equipment. Responsibilities include creating, modifying, and supporting PLCs, HMIs, and VFDs. The role involves designing schematic diagrams, wiring diagrams, and panel layouts using CAD, as well as performing PLC programming and troubleshooting. This position requires collaboration with engineers, adherence to project scope, budget, and schedule, and acting as a technical resource for internal and external customers. The engineer will also participate in continuous improvement initiatives and resolve engineering issues during fabrication, assembly, and service. Travel up to 30% is expected for system startups at customer sites.

Job Summary/Overview

The Controls Engineer supports and develops controls and electrical specifications for all new and existing equipment. This position is responsible for creating, modifying, and supporting PLC’s, HMI’s, and VFD’s.

Essential Duties and Responsibilities

  • Design schematic diagrams, wiring diagrams, panel layout drawings, etc. using CAD.
  • Design and interpret PLC code for customized material handling applications.
  • Specify and verify controls requirements on new equipment and existing equipment retrofits including maintenance of accurate controls drawings and documentation.
  • Perform PLC programming, maintenance, and troubleshooting. 
  • Partner with engineers regarding project accuracy, design, standards, and design documentation.
  • Complete project responsibilities within scope, budget, and schedule.
  • Create bills of materials that include control enclosure, components, and wire. 
  • Act as a technical resource for internal and external customers. 
  • Participate on cross-functional teams to ensure the continuous, on-going improvement of processes, methods, productivity, and quality, while reducing costs.
  • Create drawings from written and verbal specifications. 
  • Partner with production as a technical resource. 
  • Inspect shop panels for correct wiring and set up. 
  • Resolve any engineering issues as they arise in fabrication, assembly, and service.
  • Observe safety procedures and meet electrical codes.
  • Travel to customer sites to start up automated systems, to include adjustment/set-up of drives and control devices, point-to-point wire check out, check out of PLC code, etc. Travel up to 30%.

Knowledge, Skills, Competencies, and Abilities

  • A team player that seeks input from others and contributes to the team effort to achieve a common goal. 
  • Attention to detail. Achieves thoroughness and accuracy when accomplishing a task through concern for all areas involved.
  • Ability to build relationships both internally and externally to support customer needs.
  • Practice good housekeeping and appropriate measures to increase efficiency in a lean manufacturing environment as well as prevent negative impacts on the equipment.
  • Ability to organize, prioritize, and approach tasks with a sense of urgency.
  • Experience with SolidWorks, AutoCAD and Enterprise Resource planning systems

Required Qualifications

  • Bachelor’s degree in engineering or related field required.
  • 2+ years’ experience with electrical systems or manufacturing experience required.
  • 2+ years’ experience working with CAD Electrical required.
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