
Thermal Analysis Engineer
Required skills
- Thermal Desktop
- SINDA/FLUINT
- spacecraft
- aerospace
- deep space
- cislunar
- lunar orbit
- thermal control systems
- heat transfer
- conduction
Nice to have
- clean-room integrations
- flight thermocouple placement
- TVAC test chambers
- planetary albedo heating
- lunar albedo heating
Role summary
Craig Technologies seeks a Thermal Analysis Engineer in Huntsville, AL, Houston, TX, or Merritt Island, FL to perform detailed thermal modeling and analysis for spacecraft and aerospace systems. The role involves ensuring components can withstand extreme deep-space thermal conditions. Responsibilities include analyzing thermal behavior, developing high-fidelity models, optimizing thermal control systems, planning and executing TVAC testing, correlating test data with models, and collaborating with cross-functional teams. The engineer will also generate thermal documentation and stay updated on industry technologies. A Bachelor's or higher degree in Aerospace or Mechanical Engineering with 3-5 years of experience in aerospace thermal control systems is required, along with proficiency in Thermal Desktop or equivalent tools.
- Conduct detailed thermal analyses of spacecraft systems, subsystems, and payloads across all active mission phases using Thermal Desktop or equivalent software.
- Analyze and predict the transient and steady-state thermal behavior of active components under varied deep-space, cislunar, and lunar orbit environmental loads.
- Develop, refine, and correlate high-fidelity thermal models to optimize thermal control system architectures.
- Design, evaluate, and optimize passive and active thermal control systems, including radiators, heat pipes, heaters, thermal interface materials, and multi-layer insulation (MLI) blankets.
- Plan and execute rigorous environmental testing campaigns, specifically Thermal Vacuum (TVAC) profiles, to ensure compliance with mission-specific requirements.
- Analyze empirical test telemetry and correlate test data back into analytical thermal models to lock in flight prediction accuracy.
- Collaborate closely with design, structural, systems, and test engineering teams to integrate cross-disciplinary thermal management strategies throughout the spacecraft lifecycle.
- Generate clear thermal documentation, including design analysis reports (ITAR-compliant where necessary), operational hardware specifications, and environmental test plans for internal stakeholders and commercial clients.
- Stay current with emerging aerospace thermal control technologies, space-qualification workflows, and analytical best practices to contribute to internal process improvements.
- Other duties as assigned.
- Strong analytical, mathematical, and problem-solving skills with a highly meticulous attention to detail.
- Excellent written and verbal communication skills with the ability to convey complex thermal gradient data and margin risks clearly.
- Flexible and adaptable mindset to pivot seamlessly across shifting project priorities, commercial client deadlines, and mission targets.
- Collaborative, team-focused approach to contributing on multidisciplinary aerospace engineering projects.
- Bachelor's, Master’s, or Ph.D. in Aerospace Engineering, Mechanical Engineering, or a highly related technical field plus a minimum of 3-5 years of experience in aerospace thermal control systems.
- Minimally 3-5 years of direct experience in spacecraft thermal modeling, simulation, and the application of complex heat transfer principles (conduction, radiation, and orbital environmental heat fluxes).
- Proficiency with Thermal Desktop (SINDA/FLUINT) or equivalent aerospace thermal analysis simulation tools.
- Familiarity with aerospace industry standards for thermal design, space environment mitigations, and planetary/lunar albedo heating vectors.
- Experience with clean-room integrations, flight thermocouple placement, and hands-on monitoring of physical TVAC test chambers is a plus.
- All candidates selected will be subject to a background investigation and drug screen.
- To conform to U.S. Government International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.
- Prolonged periods standing or walking on hard surfaces.
- Ability to travel <10% to support TVAC or integration testing facilities.
- Ability to lift up to 30 lbs.
Craig Technologies is an EEO Employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, disability, genetics, or any other non-job-related protected status. All candidates selected will be subject to a security background investigation and must meet all eligibility requirements for access to classified information.
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