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3D Printing, Manufacturing, Hardware, Software

Print Process Intern (Winter/Spring 2027)

Somerville, MAOnsiteInternshipJunior / Entry-levelPosted 1 month agoVisa sponsorship available

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Required skills

  • SLS 3D printing
  • root cause analysis
  • mechanics
  • fluid dynamics
  • chemistry
  • optics
  • electronics
  • thermodynamics
  • customer behavior
  • experimental design

Nice to have

  • portfolio

Role summary

Formlabs is seeking a Print Process Intern for Winter/Spring 2027 to work onsite in Somerville, MA. This full-time internship focuses on optimizing SLS 3D printing platforms by driving root cause analysis across various disciplines (mechanics, software, chemistry, etc.) and designing experiments to improve print performance. The ideal candidate is hands-on, comfortable with CAD software (like SolidWorks) and basic Python programming, understands material properties, and is passionate about 3D printing. Interns will gain practical experience in a collaborative environment with perks like catered lunches and unlimited 3D printing.

Do you want to change how the world creates?

At Formlabs, we’re building the tools that make it possible for anyone to bring their ideas to life, from cutting-edge products to life-saving medical devices. Our 3D printing technology powers innovation at more than 50,000 industry leaders worldwide, including Apple, Google, Tesla, New Balance, and NASA. Together, we’re helping everyone design, prototype, and manufacture faster than ever before.

The Print Optimization Team takes on the challenge of optimizing the intersection of hardware, software, and materials to deliver industry leading print performance. We strive to make our products print parts as quickly, reliably, easily, accurately, and beautifully as possible. We are a collaborative team, with a diverse background, passionate about pushing the boundaries of print performance across our product lines.

As an SLS Print Process Intern, you will be continuously using your problem solving skills to drive improved performance. We are customer focused, and the first step of tackling the problem is understanding what the performance boost we are trying to achieve, and how many customers will benefit. Will customers be able to print parts faster? More reliability? Will they be easier to post-process, or print more accurately?

Internship Term: Winter/Spring 2027 (January - April)Commitment: Full-timeLocation: Onsite in Somerville, MAApplication Requirements: Portfolio strongly encouraged

The Job:

  • Push the capabilities of our SLS 3D printing platforms
  • Drive root cause analysis, considering mechanics, fluid dynamics, software, chemistry, optics, electronics, thermodynamics, and customer behavior
  • Design efficient experiments that tease out underlying behavior in a complicated system of variables
  • Tackle multi-disciplinary problems
  • Develop and commercialize solutions that make a real and immediate impact on customer print performance
  • You:

  • Are hands-on and willing to cross discipline boundaries to solve a problem
  • Comfortable working with CAD programs (ie SolidWorks)
  • Basic computer programming (Python)
  • Understand material properties and characterization
  • Able to build DOE and custom tests
  • Passionate about improving performance of 3D printers
  • Intern Benefits & Perks:

  • Flexible Out of Office Plan – take time when you need it
  • Ample on-site parking & pre-tax commuter benefits
  • Catered on-site lunches (3x per week), snacks, beverages, & treats
  • Cohort-based social and professional development experience for interns
  • Many opt-in culture events across our diverse community
  • And of course… unlimited 3D prints
  • Compensation:

    Interns at Formlabs are paid on a bi-weekly pay schedule. The pay range for this role will depend on your skills, qualifications, experience, location and expected impact on the organization. This is a salaried role, so you will always be paid based on the assumed 40 hours per week as a full-time intern. This position does not offer housing or relocation assistance.

    The weekly pay range for this role is:$1,300—$1,650 USD
    Ready to apply?
    You'll be redirected to Formlabs's application page.

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