
Sr. Manufacturing Engineer / BEV3
Required skills
- Process engineering
- Bill of Process
- Bill of Sediment Elimination
- Bill of Operations
- Control plan
- Leak test
- press operations
- error proofing methods
- process modeling
- risk assessments
Nice to have
- prototype builds
- product engineering
- new products
- plant installation
- technical direction
- outside vendor sources
Role summary
General Motors is seeking a Sr. Manufacturing Engineer for their BEV3 (Battery Electric Vehicle) division. This role involves analyzing and implementing manufacturing processes and machinery designs, focusing on Transmission and Drive unit assembly equipment. Responsibilities include process design, development, improvement, project management, supporting prototype builds, and ensuring the successful launch and continuous improvement of production equipment. The engineer will provide technical direction to vendors and less experienced engineers, investigate warranty data for corrective actions, and apply lessons learned to future designs. A Bachelor's degree in Electronic or Mechanical Engineering and 5 years of relevant experience are required, including specific experience in process engineering, design for manufacturability, transmission/drive unit equipment, technical problem-solving, root cause analysis, FMEA, control plans, and various engineering technical skills. A functional understanding of Transmission and Drive Unit operation is also required.
Job Description
DUTIES: Analyze and implement product and machinery designs for the best method for manufacturing process. Propose and evaluate the processes for equipment in the assigned area. Design, develop, and improve manufacturing processes. Participate in project management for large projects for Transmission and Drive unit Assembly Equipment. Support prototype builds through development of the processes, tooling, and equipment all while working with product engineering to refine designs for manufacturing. Implement the production manufacturing process for new products. Design, construction, integration, plant installation, successful launch, and continuous improvement of equipment and tools required in plants to produce high quality parts. Providing technical direction to and oversight of outside vendor sources. Participate in the development and testing of advanced process technology. Provide technical direction to and coordination of less experienced process engineers. Investigate warranty data and implement corrective actions to prevent repeat defects. Apply lessons learned to future product and process designs. Hybrid Work Policy – 3 days In-Office, 2 Days Remote – Must be able to report to local office. ~25% domestic travel
REQUIREMENTS: Bachelor’s degree in Electronic Engineering, Mechanical Engineering or related field of study and Five (5) years of experience as a Manufacturing Engineer, Maintenance Group Leader, Test Engineer, or related role. Five (5) years of experience with the following: Process engineering; Plant floor and design for manufacturability; Transmission and Drive Unit Bill of Equipment, Bill of Process, Bill of Sediment Elimination, and Bill of Operations; Technical problem solving and root cause analysis; Failure mode and effects analysis and Control plan; Engineering technical skills including Leak test, torque (fastening), press operations, error proofing methods, process modeling; Design for safety, risk assessments; and Simulation, throughput analysis, theory of constraints, workload modeling. Four (4) years of experience with the following: Functional understanding of Transmission and Drive Unit operation.
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Sample General Motors interview questions
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Merge a New Interval Merge a new interval into a list of non-overlapping intervals. Input: intervals = [[1,2],[3,5],[6,7],[8,10],[12,16]], newInterval = [4,8] Output: [[1,2],[3,10],[12,16]] Explanation: The new interval overlaps with [3,5], [6,7], and [8,10], merging them all into the unified block [3,10].
codingmedium - 2
Determine the number of connected components in an undirected graph.
codingmedium - 3
Product of Array Except Self Calculate the product of an array except for self without using division. Input: nums = [-1,1,0,-3,3] Output: [0,0,9,0,0] Explanation: The single zero zeros out all products except at its own index, which cleanly multiplies the remaining elements.
codingmedium - 4
Unique Combinations that Sum to a Target Find all unique combinations in an array that sum to a target. Input: candidates = [2,4,6], target = 6 Output: [[2,2,2], [2,4], [6]] Explanation: Uses backtracking to find all valid combinations that sum to 6, allowing for explicitly repeated elements.
codingmedium - 5
Search for a word in a 2D board of characters.
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