
Engineer 2 - Process Development • Manufacturing Technology & Transfer Dept
Required skills
- GMP
- process development
- manufacturing process development
- process validation
- equipment validation
- analytical skills
Nice to have
- cGMP
- 21CFR820
- ISO 13485
- ISO 14971
- Statistical Process Control
- DOE
Role summary
Illumina is seeking driven Process Engineers for its Manufacturing Technology & Transfer team, specifically within the Reagent Pilot Plant and Manufacturing groups. This role focuses on developing and deploying reagent formulation, fill, and assembly processes for both internal and external production. The engineer will provide technical leadership for new product introductions, collaborating with development, Quality, Production, and Supply Chain teams to develop, transfer, and sustain manufacturing processes in a GMP environment. Responsibilities include defining technical requirements, authoring procedures, training operators, sourcing equipment, troubleshooting process issues, and executing experiments (including DOE) to optimize processes and meet project goals. Expertise in Six Sigma, DFSS, 8D, and DMAIC is utilized for problem-solving. Experience in regulated environments (FDA) and specific areas like lyophilization or liquid handling automation are highly desirable.
Position Summary:
We are looking for driven, talented Process Engineers to join the Manufacturing Technology & Transfer team within Global Operations. This position is an integral part of our Reagent Pilot Plant and Manufacturing teams and is tasked with developing and deploying reagent formulation, fill and assembly processes for internal and external production environments. The individual will provide technical leadership to new product introduction, partner closely with development teams, Quality, Production, Supply Chain, and other engineering groups to develop, transfer and sustain manufacturing processes.
Responsibilities:
Participate in consumable product development, manufacturing process development, process and product improvements, and other activities in the making of consumable products to sequence genomes
Represent Operations needs on development teams for effective transfer of products into manufacturing
Define technical requirements for manufacturing processes and new production equipment
Author procedures and instructions for new manufacturing processes and train production operators to manufacture product in a GMP environment
Design, develop and source production equipment from vendors and OEM’s, work cross functionally with EHS and Facilities to establish safe production processes to enable manufacturing of consumable products
Troubleshoot new product and manufacturing process issues related to yield, quality and throughput
Provide technical oversight, coordination and execution of development and pilot plant builds within the Pilot Plant production area supporting multiple projects and initiatives
Develop understanding of CPM (critical parameter management), construct and execute controlled experiments and including DOE's to optimize processes, address yield and quality issues and drive implementation of solutions into a production environment to meet project goals
Analyze process test results, issue reports and make technical recommendations to improve product and process quality
Utilize expertise in 6-sigma, DFSS, 8D, DMAIC to solve issues that arise during product and process development phases of new product introductions
Work cross functionally with Product Development, Supply Chain, Manufacturing, Quality teams to enable operations for both launch and high-volume manufacturing
Ensure successful transfer of knowledge into manufacturing and the sustaining support teams
Requirements:
Work experience in production, pilot plant, and/or process development following GMP best work practices and techniques is required.
Experience with product development processes, design transfer and process and equipment validation
Experience with Statistics, Statistical Process Control and DOE techniques is a plus, High level problem solving, and reasoning skills required
Experience with cGMP, 21CFR820, ISO 13485 and ISO 14971 supporting manufacturing in an FDA regulated environment is preferred
Effective communication skills both verbal and written, analytical and organizational skills to manage competing project priorities
Experience with high volume production in a high tech, high volume consumables industry is a plus
Experience with product development processes and project management is a plus
Demonstrated ability to accomplish goals while working across departments is required
Knowledge of or experience with lyophilization cycle development, excipient and formulation development, lyophilization manufacturing sustaining and/or support is highly desirable
Knowledge of or experience with liquid handling and automation such as Hamilton Robotics or Tecan and/or support of processes is highly desirable
Education and Experience:
B.S./M.S./PhD in Mechanical Engineering, Chemical Engineering, Material Science, or Bioengineering, with 2-4 years of relevant experience in process development, scale-up, process improvement, quality engineering
We are a company deeply rooted in belonging, promoting an inclusive environment where employees feel valued and empowered to contribute to our mission. Built on a strong foundation, Illumina has always prioritized openness, collaboration, and seeking alternative perspectives to propel innovation in genomics. We are proud to confirm a zero-net gap in pay, regardless of gender, ethnicity, or race. We also have several Employee Resource Groups (ERG) that deliver career development experiences, increase cultural awareness, and offer opportunities to engage in social responsibility. We are proud to be an equal opportunity employer committed to providing employment opportunity regardless of sex, race, creed, color, gender, religion, marital status, domestic partner status, age, national origin or ancestry, physical or mental disability, medical condition, sexual orientation, pregnancy, military or veteran status, citizenship status, and genetic information. Illumina conducts background checks on applicants for whom a conditional offer of employment has been made. Qualified applicants with arrest or conviction records will be considered for employment in accordance with applicable local, state, and federal laws. Background check results may potentially result in the withdrawal of a conditional offer of employment. The background check process and any decisions made as a result shall be made in accordance with all applicable local, state, and federal laws. Illumina prohibits the use of generative artificial intelligence (AI) in the application and interview process. If you require accommodation to complete the application or interview process, please contact accommodations@illumina.com. To learn more, visit: https://www.dol.gov/ofccp/regs/compliance/posters/pdf/eeopost.pdf. The position will be posted until a final candidate is selected or the requisition has a sufficient number of qualified applicants. This role is not eligible for visa sponsorship.
Sample Illumina interview questions
- 1
Create a scalable system for managing versioned data across distributed systems.
system designmedium - 2
Lowest Common Ancestor on an N-ary Tree Find the lowest common ancestor on an N-ary tree. Input: root = [1,null,2,3,4], p = 2, q = 3 Output: 1 Explanation: Both nodes 2 and 3 are direct children of the root node 1, making 1 the lowest common ancestor.
technicalmedium - 3
Vertical Order Traversal Perform a vertical order traversal of a binary tree. Input: root = [1,2,3,4,5,6,7] Output: [[4],[2],[1,5,6],[3],[7]] Explanation: Traverses the tree maintaining column indices, seamlessly grouping nodes that share the exact same vertical alignment.
technicalmedium - 4
Count Anagrammatic Substrings Count the number of anagrammatic substrings from one string present in another. Input: s = "abab", p = "ab" Output: [0, 1, 2] Explanation: The substrings "ab", "ba", and "ab" starting at indices 0, 1, and 2 respectively are all anagrams of the string "ab".
technicalmedium - 5
Sort a String by Frequency Sort a string by the frequency of its characters. Input: s = "cccaaa" Output: "cccaaa" or "aaaccc" Explanation: Both 'c' and 'a' appear three times, so sorting them by descending frequency keeps them grouped equally.
technicalmedium
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