
Process Engineer
Required skills
- manufacturing environment
- mechanical process control
- product inspection
- quality standards
- Continuous Improvement
- SPC Gain Seeker
- analytical skills
- leadership effectiveness
- PI system
- pulp and fiber process
Nice to have
- Food Safety
- GMP
- Paper science
- paper making
- Solid Works
- AutoCAD
Role summary
Novolex, a leading packaging manufacturer, seeks a Process Engineer to develop and improve manufacturing processes for Molded Fiber products. This role involves optimizing production, maximizing throughput, enhancing quality, and minimizing scrap. The Process Engineer will create and maintain process documentation, establish parameters, develop molding procedures, and conduct experiments. Responsibilities include overseeing lab technicians, managing quality concerns, coordinating NSF audits and GMP standards, and ensuring safety. The position requires 3+ years of manufacturing experience, continuous improvement expertise, SPC Gain Seeker experience, and strong analytical and leadership skills. Experience with PI systems and pulp/fiber processes is essential. Food safety, GMP, and paper science experience are highly desired.
Company Overview
Why Choose Us?
Novolex is a leading manufacturer of food, beverage, and specialty packaging that supports multiple industries including foodservice, restaurant delivery and carryout, food processing, grocery and retail, and industrial sectors. Novolex manufacturing and sourcing expertise spans a diverse range of substrates including resin, paper, molded fiber, aluminum and more. We provide customers a broad array of stock and customized solutions with 120 product categories, 250 brands and over 39,000 SKUs.
Our Sustainability Commitment
The Novolex sustainability vision is built upon three pillars: our products, our operations and our people. Each is critically important to our growth and future as a business. These pillars form the foundation of our company-wide commitment to sustainability, helping us achieve our ambitious goals through our wide-ranging initiatives.
Job Description
The Process Engineer responsible for developing and improving the manufacturing processes surrounding the production of Molded Fiber products and providing leadership for associates assigned to support quality and process monitoring.
Duties and responsibilities
The primary job duties and responsibilities are:
- Works with management, technicians and operators to continually improve manufacturing processes (Decrease cycle times/optimize production, maximize throughput rate, increase product quality, and minimize scrap) and troubleshooting processing problems.
- Creates and maintains accurate engineering/process documentation such as molding specifications, Process Flow diagrams, Process Failure Modes and Effects Analyses (PFMEAs), etc.
- Establishes set-up and processing parameters based on material, machine capabilities.
- Develops molding procedures to ensure consistent processing of product on all shifts.
- Monitors and reviews daily production efficiencies with Production Manager on machine/process to ensure consistent processing.
- Performs specified design of experiments and establish capability studies.
- Identifies continuous improvement opportunities to improve efficiencies, reduce defects and drive cost savings.
- Participates in documenting capital equipment justification.
- Oversees the lab & process technicians, testing results, procedures, and overall quality program.
- Monitors and coordinates responses to quality concerns from internal and external sources.
- Manages and coordinates the NSF audit and GMP standards for the plant.
- Immediately addresses and reports safety issues or hazards.
- Maintains excellent safety record.
- Maintains excellent attendance record.
- Performs other duties as assigned.
Experience
- Three or more (3+) years of experience in a manufacturing environment; including successful completion of jobs or similar activities requiring control of a mechanical process and inspection of product to meet quality standards.
- Must have Continuous Improvement experience
- SPC Gain Seeker experience
- Food Safety / GMP experience highly desired.
- Paper science or paper making experience highly desired.
Skills
An individual must have the following skills in the Process Engineer position:
- Must have analytical skills and proven leadership effectiveness.
- Experience and/or working knowledge of Solid Works and AutoCAD is a plus.
- Demonstrated self-compliance with company policies and procedures.
- Effective verbal and written communication skills.
- Proficient with Microsoft Office products.
- PI systems experience (digital EOT systems)
- Proficient to expert knowledge in pulp and fiber process and tooling.
- Troubleshooting and problem-solving skills.
- Time management.
- Advance mathematical skills and numerical accuracy.
Education
- BA/BS in Chemical, Mechanical or Industrial Engineering required.
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Company Benefits
What You'll Get From Us
Benefits
With safety as our top priority and a commitment to employee well-being an important focus, we offer comprehensive and competitive benefits that include medical, dental and vision insurance as well as a variety of other well-being resources focused on mental, physical and financial health. Specific benefits and well-being programs may vary depending on where you work.
Community Engagement
At Novolex, giving back to the local communities that support us is important. Our Focused Giving Program prioritizes support for organizations whose missions promote sustainability initiatives or address food and hunger needs. We also encourage facility level support of activities in the communities where our employees live and work.
Training and Development
We offer constant opportunities for advancement. From skills development to advanced education programs, training and development programs and courses are available through MyLearning. Programs include company and industry training curricula, support for formal education through the Tuition Reimbursement Program (Non-Union), and a Learning Management System that supports and enhances employee skills at all levels of the organization.
Novolex is committed to providing equal employment opportunity in all employment practices, including but not limited to selection, hiring, promotion, transfer, and compensation to all qualified applicants and employees without regard to age, race, color, national origin, sex, pregnancy, sexual orientation, gender identity, religion, handicap or disability, genetics, citizenship status, service member or veteran status, or any other category protected by federal, state, or local law. Any individual who, because of his or her disability, needs an accommodation in connection with an aspect of the Company's application process should contact myHRservices@novolex.com.
Formerly Pactiv Evergreen
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