Sr. Process Development Engineer
Required skills
- catheter
- nitinol
- console manufacturing
- stent manufacturing
- laser cutting
- shape setting
- microblasting
- electropolishing
- assembly fixtures
- Solidworks
Nice to have
- Six Sigma
- clean room environment
Role summary
Akura Medical, a Shifamed portfolio company, is seeking a Senior Process Development Engineer to design and develop manufacturing processes for catheters, nitinol, and consoles. This role involves hands-on development, process optimization, equipment selection, and validation activities. The engineer will contribute to a cross-functional team, document processes, perform validations (IQ/OQ/PQ), and apply problem-solving techniques. Experience with medical device manufacturing, design for manufacturing, quality systems (FDA QSR, ISO 13485), CAD (Solidworks), and Nitinol processing is required. The position offers a salary range of $130,000-$160,000 plus equity and benefits.
Founded in 2009 by serial entrepreneur Amr Salahieh, Shifamed LLC is a privately held medical device innovation hub focused on the development of novel medical products to address clinical needs in the rapidly evolving fields of cardiology and ophthalmology.
Description: Akura Medical, a Shifamed portfolio company, is seeking a highly skilled and motivated Senior Process Development Engineer. This position will help design and develop processes for catheter, nitinol and console manufacturing. You will be responsible for hands-on design, development, and manufacturability of the company’s products including specific products, subassemblies, and components. You will be directly involved in development and problem-solving in a wide range of areas including assembling handling methods, component manufacturing, process optimization, equipment selection and operation and verification & validation activities. Responsibilities, Skills & Hands-On Experience:
- Provide creative solutions to satisfy unmet clinical needs through creation of innovative processes and methods of manufacture.
- Work as part of a cross-functional team to develop, optimize, verify, and validate processes through bench, in-vitro, and in-vivo testing.
- Effectively document work throughout the development process inclusive of lab notebooks, design reviews, manufacturing process instructions (MPIs), equipment qualifications, and process validation.
- Research, develop, modify and test manufacturing methods and equipment; perform IQ/OQ/PQ validations and gauge R&R.
- Drive and provide support to quality processes and applying formal problem-solving techniques to determine root cause, and implementing solutions (non-conformance, CAPA, change management, audits, product complaint investigations, etc.).
- Design, execute, and analyse experiments using sound statistical methodology.
- Participate in risk management activities, including development and ownership of process FMEAs.
- Support product verification and validation activities by developing test protocols and writing test reports.
- Select and manage critical suppliers and vendors.
- Provide technical support for regulatory/clinical, marketing, and/or sales efforts
- Bachelor's, or Master's, degree in an Engineering discipline.
- 5-8 years of medical device industry experience.
- Experience with design for manufacturing and process development for stent manufacturing (laser cutting, shape setting, microblasting, electropolishing).
- Experience with design and fabrication of assembly fixtures.
- Tool and fixture design on Solidworks or equivalent Lab and clean room environment exposure.
- Excellent communication skills, ability to work independently or in project team setting.
- Experience with Nitinol material properties and processing Catheter manufacturing (braiding, lamination, tip forming, thermal bonds)
- Process ownership from concept to commercialization Lean manufacturing/Six Sigma
- Experience working under quality systems designed to meet governmental regulations.
- Familiarity with FDA QSR, ISO 13485.
- Must be proficient in Solidworks/CAD Comfortable working in a clean room environment.
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