SpaceX Verified

Aerospace, Space Exploration, Telecommunications, Manufacturing

Lead Manufacturing Engineer (Starlink PCBA)

Bastrop, TXFull TimeLeadPosted 2 months ago

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Required skills

Starlink
PCBA
SMT
high reliability electronics
EEE piece parts
PCB
lamination
electromechanical
test
process qualifications

Nice to have

high volume throughput
automation
supplier management
contract manufacturers
iterative environment
cross-functional team

Role summary

SpaceX is seeking a Lead Manufacturing Engineer for their Starlink PCBA production facility in Bastrop, Texas. This role involves leading a team of engineers and specialists to develop and implement high-volume manufacturing processes for SMT, post-processing, and testing. The Lead Manufacturing Engineer will own the manufacturing development strategy, focusing on quality, delivery, and cost, while also driving design for manufacturability (DFM) and automation opportunities. This position requires a Bachelor's degree in an engineering discipline and 3+ years of hands-on manufacturing experience, with a strong preference for experience leading engineering teams and in high-reliability electronics manufacturing.

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

LEAD MANUFACTURING ENGINEER (STARLINK PCBA)

SpaceX is developing a low-latency, broadband internet system to meet the needs of people around the world. Enabled by a constellation of low Earth orbit satellites, Starlink will provide fast, reliable internet to populations with little or no connectivity, including those in rural communities and places where existing services are too expensive or unreliable. To enable our goal of “Connecting the Unconnected,” SpaceX is ramping up production of our User Terminal Kit manufacturing facility in Bastrop, Texas (Greater Austin), which will bring hundreds of high-skill manufacturing jobs to the area.

SpaceX is also leveraging its experience deploying and operating the world’s largest satellite constellation to develop Starmind, a new constellation of satellites capturing solar energy in space to power low-cost, high-performance AI compute for Earth.

As the Lead Manufacturing Engineer of Starlink PCBA production at SpaceX, you will have the opportunity to utilize your knowledge, experience, and creativity to develop novel solutions at the cutting edge of technology. You will own the relationship between our development and production teams. You will provide input into the design and development of new and existing hardware and take a lead role in manufacturing on our current and next generation Starlink products and AI compute.

RESPONSIBILITIES:

Lead a team of engineers and specialists for the Starlink PCBA manufacturing team

Responsible products and processes will include SMT, post-processing manufacturing processes, and testing

Responsible for implementing plug-and-play processes to production that are capable of high volume throughput (3M+ per year)

Align department initiatives with the goals and responsibilities of the manufacturing engineering team

Lead the overall manufacturing development strategy for the areas under ownership for key metrics: quality, delivery, and cost. Actively measure team’s performance against these metrics

Manage team’s technical documentation strategy and ensure records are up-to-date

Manage and mentor other manufacturing engineers and interns on the team. Evaluate project scope according to team’s skillset including labor and resourcing estimation

Responsible for team’s recruiting activities

Take direct ownership of the physical production layout, optimizing for material flow from material receiving through processes on the line

Manage strategy for production line tooling, inventory, training and build process and ensure all are updated according to the latest design configuration

Responsible for influencing design to increase product manufacturability

Drive design for test (DFT) best practices and design for manufacturing (DFM) with design engineers and test engineers

Identify automation opportunities and establish requirements as well as evaluating return on investment for each. Work with in-house resources or vendors as necessary to develop these solutions and implement on production line

Support production line with technical issues that cannot be addressed immediately on the line

Positively impact and improve every aspect of life at SpaceX through motivational leadership to drive the business forward

BASIC QUALIFICATIONS:

Bachelor of science in aerospace, mechanical, systems, electrical, or manufacturing engineering

3+ years of hands-on manufacturing experience

PREFERRED SKILLS AND EXPERIENCE:

Master's degree in an engineering discipline

Previous experience leading team of high performing engineers and/or specialists

Experience with the design and manufacturing of high reliability electronics assemblies

Technically well-rounded and displays a proficiency in electronics manufacturing techniques, processes and equipment including a strong working knowledge of EEE piece parts, PCB, PCBA, lamination, electromechanical, test

Ability to develop and maintain high performing suppliers and contract manufacturers

Experience working in a highly adaptive and iterative environment

Experience implementing automation into production processes

Experience transitioning products from design to manufacturing and scaling to high volume as part of a cross-functional team

Experience with design of experiments, gauge repeatability and reproducibility, and process qualifications

Experience defining production data requirements and statistical process control

Experience working with and defining requirements for ERP, MRP and MES systems

Ability to work well in an integrated team including daily interactions with technicians, engineers and managers

ADDITIONAL REQUIREMENTS:

Willing and able to work extended hours and/or weekends with minimal notification to meet critical deadlines

Able to travel up to 10% on an ongoing basis

ITAR REQUIREMENTS:

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com.

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