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Management Consulting, Automotive, Aerospace, Manufacturing

Process Installation Project Manager

Louisville, KYOnsiteFull Time$120,000–$140,000 /yrPosted 1 day agoVisa sponsorship available

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Required skills

  • installation supervision
  • cell manufacturing equipment
  • giga battery cell plant
  • calendering
  • slitting
  • winding
  • cell assembly
  • de-dusting equipment
  • mechanical completion
  • handover to commissioning

Nice to have

  • PMP
  • US projects

Role summary

PAC Group is seeking a Senior Project Manager to lead the installation supervision team for cell manufacturing equipment at a battery gigafactory in Louisville, KY. This client-facing role requires 15+ years of industrial project experience, including 5+ years as a Project Manager on process equipment installation in a greenfield plant, with a strong background in battery gigafactory operations and leading large teams (200+). Responsibilities include managing the full installation lifecycle, site safety (OSHA compliance, NFPA 70E), stakeholder interfaces (client, EPC/GC, OEMs), scope/cost/schedule control, risk management, and ensuring readiness for commissioning. A Bachelor's degree in engineering and fluent English are required. OSHA 30 certification and experience with Asian OEM vendors are preferred.

Job Title: Senior Project ManagerLocation: Onsite – Louisville, KYLevel: Senior ManagerClient Facing: Yes

About PAC Group:

At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands-on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem-solving.

Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement.

Role Purpose:

Lead the full installation supervision team and be accountable for safe, on-time and on-budget installation of cell manufacturing equipment. Act as the single point of contact on site for the client, the EPC/general contractor and the equipment OEMs. The role sits within a 340–350-person team supervising the installation of calendering, slitting, winding, cell assembly and de-dusting equipment at a giga battery cell plant.

Key Responsibilities:

  • Own the installation execution plan for calendering, slitting, winding, cell assembly and de-dusting lines, from equipment receipt to mechanical completion and handover to commissioning.
  • Lead area managers, discipline supervisors and the scheduling, materials, quality and controls functions; set up the site organization and mobilization plan for 340–350 people.
  • Interface daily with the client, EPC/GC, building trades and OEM vendor teams (often Korean, Chinese or Japanese); chair progress, coordination and interface meetings.
  • Drive the safety culture with the HSE lead: OSHA compliance, NFPA 70E for energized work, lifting and rigging plans, permit to work and LOTO.
  • Manage the interface with building readiness: dry room completion, foundations and floor flatness for heavy calenders, and availability of utilities (power, compressed air, chilled water, exhaust).
  • Control scope, cost and schedule with the controls team; approve change orders, monthly reports and forecasts.
  • Manage risk and escalation: late equipment deliveries, damaged crates, vendor manpower gaps, labor productivity and union jurisdiction issues.
  • Ensure turnover packages, punch list closure and readiness for SAT and pre-commissioning.

    • Required Qualifications:

  • Bachelor’s degree in mechanical, electrical or industrial engineering.
  • 15+ years in industrial projects, including 5+ years as Project Manager on process equipment installation in a greenfield plant.
  • Battery gigafactory experience, ideally covering electrode and cell assembly areas (semiconductor, display or automotive plant installation considered).
  • Proven leadership of teams of 200+ people on a single site.
  • Working knowledge of US contracting, OSHA regulations and union labor environments.
  • OSHA 30 certification (or completion before mobilization).
  • Fluent English.

    • Bonus Qualifications:

  • PMP or equivalent project management certification.
  • Experience managing OEM vendor teams from Asia on US projects.

    • The salary range for this position is dependent upon experience, education, and qualifications.

    The salary range for this position is dependent upon experience, education, and qualifications.

    Pay Range$120,000—$140,000 USD
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