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Aerospace & Defense, Space Exploration

2027 Summer Additive Manufacturing Engineering Intern

Youngstown, OHOnsiteInternshipJunior / Entry-levelPosted 11 days agoVisa sponsorship available

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Required skills

  • Summer 2027
  • Internship
  • propulsion design
  • manufacturing
  • test
  • production
  • metal 3D printing
  • modeling strategies
  • witness specimen
  • mechanical specimen

Nice to have

  • metal additive manufacturing
  • aerospace industry
  • defense industry
  • Siemens NX

Role summary

Ursa Major is seeking a Summer 2027 Additive Manufacturing Engineering Intern to support propulsion design, development, manufacturing, test, and production. This role involves hands-on experience with laser powder bed fusion (LPBF) part development and production, including preparing build files, operating LPBF machines, and post-processing. The intern will contribute to new support/modeling strategies and a design guideline library. A Bachelor's or Master's degree in Materials, Mechanical, or Aerospace Engineering, along with 3D printing design/operation and 3D CAD experience, is required. Experience in metal additive manufacturing, LPBF operation, and Siemens NX is desired. This is a full-time, onsite position.

The future of aerospace and defense starts here.

Ursa Major was founded to revolutionize how America and its allies access and apply high-performance propulsion, from hypersonics to solid rocket motors, satellite maneuvering and launch. We design and deliver propulsion and defense systems that solve the most urgent and critical national security demands.

Ursa Major is currently seeking talented individuals for our Summer 2027 Additive Manufacturing Engineering Internship. As an intern on a small, fast-moving team, you will be challenged with supporting the dynamic environment of propulsion design, development, manufacturing, test, and production. You will receive hands-on experience while helping solve difficult engineering problems. We thrive on giving ownership and authority, so you can expect to make decisions and make a difference! As the Additive Manufacturing Engineering Intern, you will support laser powder bed fusion part development and production at Ursa Major. You will learn and apply metal 3D printing knowledge by supporting the daily team operations by preparing build files, operating LPBF machines, supplementary equipment and post processing builds. The AM Intern will apply learnings from the everyday process to the design, modeling, and printing new support/modeling strategies and contribute to a comprehensive design guideline and geometry library.

This position will be full-time.

Responsibilities:

  • Support LPBF component manufacturing at Ursa Major
  • Develop guidelines for more standardized support structure and general modeling strategies
  • Create a library of standard witness and mechanical specimen geometries
  • Work alongside the additive technicians to operate LPBF machines and post process builds
  • Additive manufacturing build file setup and programming
  • Required Qualifications:

  • Pursuing Bachelor’s or Master’s degree in Materials, Mechanical, or Aerospace Engineering
  • Hands on design and operation in any category of 3D printing
  • 3D CAD experience
  • Desired Experience

  • Experience with metal additive manufacturing in the aerospace and/or defense industry
  • Experience preparing build files and operating laser powder bed fusion machines
  • Experience with Siemens NX
  • Colorado law requires us to tell you the base compensation range of this role, which is $30.00/hour, determined by your education, experience, knowledge, skills, and abilities. What we can’t quantify for you are the exciting challenges, supportive team, and amazing culture we enjoy.

    Classification: Full-time Non-Exempt

    Benefits Include: (Please note, Interns are not eligible for benefits)

  • Unlimited PTO - Vacation, Sick, Personal, and Bereavement
  • Paid Parental and Adoptive Leave
  • Medical, Dental and Vision Insurance
  • Tax Advantage Accounts (HSA/FSA)
  • Employer Paid Short and Long Term Disability, Basic Life, AD&D
  • Additional Benefit Options Including Voluntary Life and Emergency Medical Transport
  • EAP Program
  • Retirement Savings Plan - 401k with Company Match
  • How To Apply: Interested candidates are encouraged to apply by filling out the application below and clicking "Submit Application". This position will be posted for a minimum of 3 days and will remain open until filled or adjusted based on the volume of applicants.

    NOTE: Research suggests that women and BIPOC individuals may self-select out of opportunities if they don't meet 100% of the job requirements. We encourage anyone who believes they have the skills and the drive necessary to succeed here to apply for this role. Must be a U.S. Person (this includes U.S. Citizens and Permanent Residents). Eligibility to obtain and maintain a U.S. Security Clearance. We’re an equal-opportunity employer. You will be considered for employment without attention to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran, or disability status. No outside recruiters, please.
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