Lead Propulsion Engineer
Required skills
- Propulsion
- Interceptor Platforms
- Solid Rocket Motor
- DACS
- High Performance
- Small Package
- Lightweight Package
- Launch Survival
- Storage Survival
- Flight Survival
Nice to have
- Interceptors
- Kill vehicles
- Gas generator development experience
- Fast-acting valves
- High-pressure systems
- Motor qualification
Role summary
Lead Propulsion Engineer responsible for owning the propulsion systems (solid rocket motor and DACS) for two interceptor platforms. This role involves leading a team of over 6 propulsion engineers, defining the propulsion architecture, guiding hardware development from concept through flight, and managing test campaigns and safety programs. The engineer will collaborate closely with founders and cross-functional teams (GNC, mechanical, aerodynamics, avionics) to ensure high performance, precise maneuverability, and adherence to size constraints. Requires 8+ years of propulsion development experience, hands-on solid rocket motor development, and knowledge of fast-response thruster systems. Must be a U.S. person.
What You’ll DoLead the propulsion team
- Lead, mentor, and grow the propulsion team, including hiring, setting priorities, and reviewing designs.
- Set the team’s engineering standards for analysis, design reviews, test procedures, and documentation.
- Own the propulsion schedule and technical risks, and give clear tradeoffs to the founders and other teams.
- Define the propulsion architecture for the interceptor, including how the motor and DACS work together and divide the mission.
- Work with GNC and aerodynamics to set propulsion requirements, including total impulse, thrust profiles, ΔV budgets, control authority, and response time.
- Lead make-vs-buy decisions for propellants, motors, thrusters, and other components, and manage key propulsion suppliers.
- Guide the Senior Propulsion Engineer’s motor development, including grain, case, nozzle, and igniter design.
- Review internal ballistics and performance predictions, and make sure test data validates them.
- Lead the DACS architecture trade, comparing options such as [solid gas generator, cold gas, or liquid systems].
- Develop the thrusters, valves, and pressure systems, with the response time and repeatability GNC needs.
- Work with GNC on thrust models, firing logic, and impulse timing for the 6DOF simulation and flight software.
- Plan and lead propulsion test campaigns, including static fires, DACS hot-fire tests, and environmental tests.
- Own the propulsion test safety program, including procedures for handling, storing, and testing energetic materials, and relationships with test ranges and facilities.
- Lead propulsion through qualification and flight test, including pre-flight predictions and post-flight analysis.
- Work with mechanical on motor cases, DACS packaging, mounting, and structural loads.
- Work with avionics on ignition and valve control electronics, safe-and-arm devices, and safety interlocks.
- Work with aerodynamics on plume effects and thruster interaction with the airflow.
Required Qualifications
- B.S. in Aerospace, Mechanical, or Chemical Engineering, or a related field. M.S. preferred.
- 8+ years of propulsion development experience, including hardware that reached static fire or flight.
- Experience leading engineers or owning a major propulsion system from design through test.
- Hands-on solid rocket motor development experience.
- Experience with, or strong working knowledge of, fast-response thruster systems such as DACS or reaction control systems.
- Strong grasp of internal ballistics, combustion, fluid dynamics, heat transfer, and pressure system design.
- Experience running propulsion test campaigns and safety programs for energetic materials.
- Must be a U.S. person as defined by ITAR (U.S. citizen, lawful permanent resident, or protected individual). [Must be eligible to obtain a U.S. security clearance.]
Nice to Haves
- Propulsion experience on tactical missiles, interceptors, or kill vehicles.
- Hands-on DACS or gas generator development experience.
- Experience with fast-acting valves and high-pressure systems.
- Experience with motor qualification, environmental testing (e.g., MIL-STD-810), or insensitive munitions testing.
- Experience working with GNC on thrust models and control allocation.
- Prior early-stage startup experience.
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