Aerospace, Defense, Space Exploration, Manufacturing

Materials & Process Engineer

RemoteRemoteFull Time$96,000–$117,300 /yrPosted 2 months agoVisa sponsorship available

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Required skills

material science
materials test
material specification development
process specification development
welding
heat treatment
additive manufacturing
machining
composite laminating
curing

Nice to have

aerospace manufacturing operations
prototype work
low-rate production
hypersonic development programs
aerospace propulsion systems
thermal protection systems

Role summary

Stratolaunch is seeking an experienced Materials & Processes (M&P) Engineer to join their Engineering Department. This role involves supporting product realization through expertise in material science, testing, specification development, and process development. Responsibilities include maintaining material databases, developing process specifications (e.g., welding, heat treatment, additive manufacturing, composites), leading qualification testing, and acting as an M&P subject matter expert. The engineer will also support risk management, IRAD projects, and lead failure analysis investigations. The ideal candidate will have in-depth knowledge of material properties, characterization, failure mechanisms, and extensive experience with high-temperature aerospace materials and manufacturing processes, including familiarity with industry standards like MMPDS and ASTM. Experience in an M&P lab setting and strong analytical skills are required. Preferred qualifications include experience with low-temperature pre-preg composites, aerospace manufacturing, hypersonic programs, propulsion systems, and thermal protection systems.

Stratolaunch accelerates the development of next-generation aerospace and defense technologies through reusable hypersonic flight testing. Our autonomous, air-launched Talon-A vehicles provide access to operationally realistic flight environments at speeds exceeding Mach 5, delivering critical data that helps customers validate system performance and advance technologies toward deployment. Our team brings together expertise in engineering, manufacturing, and flight operations to solve complex challenges and advance capabilities essential to national security.

Stratolaunch is seeking an experienced engineer for the Materials and Processes (M&P) service center. The M&P service center resides in the Engineering Department and supports product realization at Stratolaunch through expertise and test capabilities in the areas of material science, materials test, materials specification development, and process specification development. A successful candidate will have demonstrated technical expertise that spans M&P theory, testing, and aerospace system development.

ESSENTIAL RESPONSIBILITIES

Support development and maintenance of material specification databases

Support development of material process specifications

Support development of manufacturing process specifications. Relevant examples include welding, heat treatment, additive manufacturing, machining, and composite laminating, curing, and bonding.

Lead qualification testing of process specifications to ensure reliability and repeatability

Support programs and other stakeholders as a M&P subject matter expert (e.g. non-advocate technical reviewer, peer reviewer, proposal writing)

Support service center leader with collaborating with program technical leaders to balance technical rigor with programmatic constraints and effectively manage risk related to M&P (e.g. material selection for new designs, NC dispositions)

Support execution of M&P related IRAD projects

Support root cause analysis: Lead failure analysis investigations. Collaborate with internal stakeholders to conduct nonconformance reviews for production issues. Identify root cause and define corrective actions to prevent future failures.

QUALIFICATIONS & SKILLS

To perform this job successfully, an individual must be able to perform each essential responsibility satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Required Qualifications:

In-depth understanding of material properties, characterization techniques, and failure mechanisms (e.g. composites, metallics, ceramics, coatings, adhesives)

Extensive knowledge of materials for high-temperature aerospace application

Extensive knowledge of various manufacturing processes, such as composite processing, welding, bonding, heat treatment, and surface finishing

Familiarity with industry material data standards (e.g., MMPDS, ASTM) and regulatory specifications

Expertise in the design of experiments and the development of material specification databases

Experience developing process specifications

Experience in a M&P laboratory setting

Good verbal and written communication skills

Ability to interact with customers and/or external stakeholders

Experience with low temperature pre-preg composite materials, including layups and/or wet tie joint assemblies Demonstrated experience applying analytical and critical thinking skills to solve multi-disciplinary, open-ended engineering problems

Ability to work independently in a dynamic environment

US Citizen with the ability to obtain a DOW security clearance

Required Computer Skills:

MS Office (Word, Excel, Outlook)

CAD

Preferred Qualifications:

Experience supporting aerospace manufacturing operations ranging from prototype work to low-rate production

Experience supporting hypersonic development programs

Experience with aerospace propulsion systems

Experience with thermal protection systems

Experience with additive manufacturing

Hands-on experience with composite and/or metallic structure fabrication

Active DOW security clearance

EDUCATION & EXPERIENCE

Level II ($96,000-$117,300): Bachelor’s degree (B.S.) from accredited institution and 2-5 years of relevant experience, OR equivalent combination of education and experience

Sr-level ($115,000-$143,000): Bachelor’s degree (B.S.) from accredited institution and 5-10 years of relevant experience, OR equivalent combination of education and experience

Staff-level ($141,000-$176,600): Bachelor’s degree (B.S.) from accredited institution and 8-12+ years of relevant experience, OR equivalent combination of education and experience

Principal Level ($167,500-$216,800): Bachelor’s degree (B.S.) from accredited institution and 15+ years of engineering experience, OR equivalent combination of education and experience

Special remarks regarding work environment, if applicable

Position based in Mojave, CA. It is strongly preferred the candidate be fully on-site. Consideration for hybrid (partial remote/on-site work) work location arrangement at no less than 75-80% on-site time for well-qualified candidates.

Travel, as needed, to support the department. Travel estimated to be <10%

9/80 Schedule

Base salary and leveling are established on a case-by-case basis. We consider several factors to ensure a competitive offer, including your location, educational background, and a comprehensive assessment of the skills and experience demonstrated during your interviews.Benefits and our location(s):

Healthcare (medical, dental, vision, prescription drugs)

Paid Maternity and Parental Leave

50% company match per contributed dollar into 401(k) savings plan, up to $11,500

Tuition reimbursement

This position may involve the operation of company vehicles as part of assigned duties.

Mojave Air & Spaceport is located just outside of Lancaster/Palmdale and is only 95 miles north of Los Angeles. The area offers both affordability and central access to a variety of California's best attractions and landmarks.

Not much for the outdoors and prefer the city life? You’re within a half day’s drive or less of Los Angeles, San Diego, Las Vegas, and San Francisco where you can find a variety of live entertainment, museums, tours, and historical sight-seeing. Theme parks are in abundance, with Six Flags Magic Mountain, Disneyland, and Knotts Berry Farm ready to meet the needs of rollercoaster thrill seekers.

Food and drink fanatics are in a haven of delectable choices. Wine aficionados will also find easy access to some of the state’s best vino in Paso Robles, Santa Ynez, and even more locally in Tehachapi and Agua Dulce. Beer fanatics will find some of the best West Coast IPAs at Bravery and Lucky Luke’s in Lancaster. Any food option you crave is covered, and we always recommend the authentic and fresh Mexican food that you won’t find anywhere else in the United States.

Stratolaunch is an equal opportunity employer that values diversity at our company. We encourage people from all walks of life to apply, without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability or any other characteristic protected by law. Our management team does not tolerate discrimination or harassment at any point during our employees’ and applicants’ time with us, especially with respect to recruitment, hiring, placement, promotion, transfer, training, compensation, benefits, employee activities, and general treatment during employment. For purposes of transparency, U.S. Citizenship may be required for some positions with a government clearance and certain other restricted positions.

Equal Employment Opportunity is the Law :

https://www.dol.gov/ofccp/regs/compliance/posters/pdf/eeopost.pdf

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