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Clean Energy, Nuclear Fusion, Deep Tech, Research & Development

Senior HTS Magnet Cryogenics Engineer

Kearny, NJOnsiteFull TimeSeniorPosted 1 month agoVisa sponsorship available

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Required skills

  • HTS
  • cryogenics
  • superconducting magnet systems
  • thermal isolation
  • high-field magnet systems
  • cryogenic cooling systems
  • conduction-cooled
  • cryo-fluid loops
  • liquid helium
  • liquid nitrogen

Nice to have

  • HTS tape technologies
  • 2G REBCO
  • quench protection thermal modeling
  • high-current thermal leads
  • binary
  • HTS lead assemblies

Role summary

Thea Energy is seeking a Senior HTS Magnet Cryogenics Engineer with 8+ years of experience to lead the thermal and cryogenic design of next-generation High-Temperature Superconducting (HTS) magnet systems and associated test facilities. Responsibilities include designing, modeling, and integrating cryogenic cooling systems, performing FEA analysis, selecting cryogenic hardware, and leading cryogenic testing. The role requires deep expertise in vacuum technology, low-temperature material properties, and experience with superconducting magnets and cryogenic refrigeration systems. Proficiency in thermal simulation and CAD software is essential. The position offers a unique opportunity to contribute to the commercialization of fusion energy.

About Thea Energy:  Thea Energy is leveraging recent breakthroughs in stellarator physics and engineering to create a faster and simpler approach to commercializing fusion energy. The company is reinventing the stellarator using computer-controlled arrays of planar coils thereby replacing the intricate, complex modular magnets required in all other stellarator architectures. Thea Energy is on a mission to create a limitless source of zero emission energy for a sustainable future. Position Overview:  We are seeking an experienced Senior HTS Magnet Cryogenics Engineer with at least 8 years of hands-on expertise to lead the thermal and cryogenic design of next-generation High-Temperature Superconducting (HTS) magnet systems and associated test facilities. You will bridge the gap between HTS coil performance, complex cryogenic cooling circuits, and thermal isolation to deliver reliable high-field magnet systems.

Key Responsibilities:

  • Design, model, and integrate cryogenic cooling systems (conduction-cooled, cryo-fluid loops, or liquid helium/nitrogen systems) for HTS magnet assemblies.
  • Perform thermal, fluid, and structural FEA modeling (e.g., ANSYS, COMSOL) to optimize temperature profiles, cooling margins, and quench behavior.
  • Select, specify, and procure cryogenic hardware, including cryocoolers, thermal straps, current leads, vacuum vessels, and instrumentation.
  • Lead cryogenic testing, commissioning, and validation of HTS magnet prototypes from 20K up to 77K environments.
  • Troubleshoot thermal leaks, vacuum degradation, and cryogenic system integration issues during test campaigns.
  • Mentor junior engineers and collaborate directly with magnet designers, electrical engineers, and manufacturing teams.
  • Required Qualifications:

    Experience:
  • 8+ years of dedicated professional experience in cryogenic engineering, specifically applied to superconducting magnet systems (HTS preferred; LTS with strong HTS understanding is considered).
  • Education:
  • Bachelor’s or master’s degree in mechanical engineering, Aerospace Engineering, Applied Physics, or a related field (Ph.D. preferred).
  • Technical Skills:
  • Deep expertise in vacuum technology, and low-temperature material properties.
  • Proven experience in cooling superconducting magnets – MRI, accelerators or fusion systems
  • Proven experience with cryogenic refrigeration systems (Gifford-McMahon, Pulse Tube, or Stirling cryocoolers or large cryoplants).
  • Proficiency in thermal simulation software (ANSYS, COMSOL, or Thermal Desktop) and CAD systems (SolidWorks or NX).
  • Practical laboratory experience with cryogens (LN_2, LHe), vacuum leak detection, and sensor integration (cernox, thermocouples).
  • #LI-RD1

    Preferred Qualifications:

  • Experience with HTS tape technologies (2G REBCO) and quench protection thermal modeling.
  • Hands-on design of high-current thermal leads (binary or HTS lead assemblies).
  • Background in building cryogenic test facilities for fusion energy, MRI/NMR systems, high-energy physics, or aerospace HTS applications. 
  • Company Benefits:

  • Comprehensive health benefits (e.g. medical/dental/vision)
  • Employee equity stock options
  • 20 days PTO
  • It’s not necessary to meet all of the skillsets outlined above. Please feel free to send us a note and tell us why you would still be a great fit for this role or Thea Energy. Diversity and Inclusion: Thea Energy is an equal opportunity employer committed to creating a company of diverse backgrounds. By creating a diverse environment, we will bring new ideas and approaches to solving some of the world’s hardest (and most important) problems. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender, sexual orientation, gender identity or expression, national origin, family or marital status, age, disability, veteran’s status, or other characteristic protected by applicable laws and regulations.
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